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New technology for embossing machines across the reform


1. Embossing roller automatic lifting and pressing system

When embossing on an ordinary embossing machine, if the thickness of the board or material is inconsistent, the embossed texture will be inconsistent in depth. The intelligent embossing system will solve this problem, for example: the thickness of the first board is 25mm, the thickness of the second board is 24mm, when the second board is embossed through, the pressure system will automatically make up the pressure. If the third board is back to 25mm, the pressure system will automatically unload the pressure, so that the embossed pattern maintains a uniform depth.

2. Automatic adjustment of the balance of the hydraulic cylinder of the embossing machine

When the hydraulic cylinder with the pressure roller lifting and lowering the left and right speed is not consistent, the lifting sensor will feedback the information to the system for automatic balance processing.

3. Automatic pattern depth adjustment

After the system has confirmed the basic pattern depth information, if the pattern depth is not the same as the confirmed depth during the embossing process, the pressure system will automatically make up or unload the pressure to maintain the required embossing depth.

4. Online remote monitoring function

The new intelligent embossing system developed by Changzhou Keyi applies the new technology of Internet of Things, so that when the inspector or the company manager is away on a business trip, he can monitor the embossing production online remotely through his mobile phone or computer at any time, and can control the equipment remotely.

5. Rational setting of the system

The operator can set the technical requirements in the background of the system. For example: embossing speed, pressure level, tolerance range for pattern depth, tolerance range for roller heating temperature, tolerance range for sheet flatness, etc. If the embossing quality does not reach the standard set in the background of the system, the system will automatically alarm and remind. The intelligent embossing operating system will become a leap forward in the new technology of the industry.

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